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Avijit on October 14, 2022
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Vertical Milling Machines
Avijit on October 13, 2022
FPT revolutionizes the world of milling by inventing the first universal head in the world with millesimal positioning (0.001 °).
FPT revolutionizes the world of milling by inventing the first universal head in the world with millesimal positioning (0.001 °).
TU144
TUDD
TUPC-HT
TUDD-HT
TULCE
TUDX
TOLCE
TTWO
TTWT
TTW21
TTWM
TABR
TO144
TOI
UT225
UT5
UT8
T1
TFT
SELS
TRT
RT_T
Avijit on October 12, 2022
StirWall is a vertical machine, designed to be highly modular in length and width. A portal is moving toward longitudinal guides that can be long up to more than forty meters. May be equipped both with FSW or milling heads, with automatic or manual tool and head changing. FSW heads may be equipped with tilting and rolling axes, manual or automatic, and with various spindle power.
Longitudinal | mm (in) | 4000 |
Cross travel | mm (in) | fino a 2.500 |
Vertical travel | mm (in) | fino a 6.000 |
In FSW process, the joining of the material is produced by the friction heating of a rotating shoulder on the top surface of the joint and the mixing of the material in the plastic state due to a rotating tool inserted along the forming welding seam. The generated frictional heat between the tool and the workpiece causes the stirred material to soften without melting. As the tool is moved forward, the probe inside the material lead the plasticised material to the rear, involving that material in a dynamic recrystallization of the base material. Fixed Pin technology is used in straight weld where start and end of the welding seam can be removed, Bobbin Tool is used in straight weld where weld high axial reaction forces are not allowed, Retractable Pin is used when is necessary to perform closed loop weld.
Avijit on October 12, 2022
Home / Products / Friction Stir Welding / Stirlab
Stirlab is a high precision high stiffness FSW machine, highly instrumented, suitable especially for research purpose. The FSW head can be equipped both with fixed pin technology, retractable pin and bobbin tool (fix and retractable).
Longitudinal | mm (in) | 4000 |
Cross travel | mm (in) | up to 1.800 |
Vertical travel | mm (in) | up to 4.600 |
Welding depth | mm | up to 50 |
Welding speed | mm/min | 2.500 |
Axis Thrust | kN | up to 150 |
Axis simultaneous operation | kN | up to 5 |
MILLING OPTION | Available |
In FSW process, the joining of the material is produced by the friction heating of a rotating shoulder on the top surface of the joint and the mixing of the material in the plastic state due to a rotating tool inserted along the forming welding seam. The generated frictional heat between the tool and the workpiece causes the stirred material to soften without melting. As the tool is moved forward, the probe inside the material lead the plasticised material to the rear, involving that material in a dynamic recrystallization of the base material. Fixed Pin technology is used in straight weld where start and end of the welding seam can be removed, Bobbin Tool is used in straight weld where weld high axial reaction forces are not allowed, Retractable Pin is used when is necessary to perform closed loop weld.
Avijit on October 12, 2022
StirRob is a high precision high stiffness FSW machine developed specifically for the requirements of the FSW process, allow us to offer flexible and cost efficient FSW solutions for various industrial applications.
Longitudinal | mm (in) | |
Welding depth | mm | up to 8 |
Welding speed | mm/min | 1.200 |
Spindle speed | rpm | 2.000 |
Useful work space | mm | 1.500 x 1.000 x 600 |
Axis simultaneous operation | n° | 5 |
StirRob is a high precision high stiffness FSW machine developed specifically for the requirements of the FSW process, allow us to offer flexible and cost efficient FSW solutions for various industrial applications.
TARGET INDUSTRIES : Aerospace – Automotive – Railway – Transportation – Marine – Heat transfer – Nuclear .
Avijit on October 12, 2022
CASTEL Terus 250 is a horizontal milling centre with moving column characterized by a special T-shaped morphology.
Longitudinal | mm (in) | 2.500 – 5.000 (98,4 – 196,9) |
Cross travel | mm (in) | 1.500 – 3.000 (59,1 – 118,1) |
Vertical travel | mm (in) | 2.000 – 2.500 (78,7 – 98,4) |
Feed rate | mm/min (ipm) | 25.000 (984,3) |
CASTEL Terus 250 is a horizontal milling centre with moving column characterized by a special T-shaped morphology. Thanks to the wide range of available options, accessories and to the configuration flexibility, CASTEL Terus 250 meets the particular machining requirements in the aerospace, as well as in the mould and precision mechanics sectors. The automation level of the machining centre CASTEL Terus 250 can be adjusted to the modern production requirements by the use of the automatic milling accessory change and tool change device.
Avijit on October 12, 2022
Longitudinal | mm (in) | 2.500 – 5.000 (98,4 – 196,9) |
Cross travel | mm (in) | 1.500 – 2.500 (59,1 – 98,4) |
Vertical travel | mm (in) | 2.000 – 3.000 (78,7 – 35,4) |
Feed rate | mm/min (ipm) | 20.000 (787,4) |
In the field of boring machines, CASTEL undoubtedly represented the reference point on an International scale for the innovation in the last few years both under the design concept and under the structural profile.
Once again these elements made of this machine another extraordinary object of FPT company, having no equals in the market of its category.CASTEL has been conceived from the beginning according to revolutionary criteria and design. It is characterised by a unique column structure integrating the longitudinal sliding saddle. Furthermore the headstock slides in the middle of the column and is guided on both parts. This expensive choice, from the manufacturing point of view, conveys first rate outcome.
Avijit on October 12, 2022
DINOMAX is a moving bridge Gantry-style machine suitable for heavy duty machining as well as high-speed cutting.
Longitudinal | mm (in) | 3.000 + n x 1.000 (118,1 + n x 39,4) |
Cross travel | mm (in) | 2.200 – 2.700 – 3.200 – 4.000 – 5.000 (86,6 – 107,3 – 126,1 – 157,5 – 196,9) |
Vertical travel | mm (in) | 1.100 – 1.300 – 1.500 – 2.000 (43,3 – 51,2 – 59,1 – 78,8) |
Feed rate | mm/min (ipm) | up to 50.000 (1.970) |
DINOMAX is a moving bridge Gantry-style machine suitable for heavy duty machining as well as high-speed cutting. The optimization of the structures, through use of the most advanced FEM analysis, and the use of drive systems of the most recent generation as well as linear motors, combine the need for high productivity with flexibility and accuracy, setting a new standard in the machine tool field.
A specific configuration package allows the use of DINOMAX for complex medium-large sized gear machining, whose accuracy and finishing are typical of teeth grinding machines. A 4-sided safety enclosure surrounds the machining area and the part can be loaded through wide sliding doors at the front. The system can be completed with a movable protection roof with automatic opening, actuated by electric servomotors. The automatic head change is possible on both systems and and guarantees the maximum flexibility without compromises, obtaining the best performances for both roughing and finishing operations.
Following FPT philosophy, the thermal expansion control is handled through the thermostabilization of internal heat sources, as well as through a thermo-symmetric model that follows temperature variations of the part in a synchronous mode. DINOMAX can be customized with a wide range of options and solutions, satisfying all particular needs of customers, operating in the fields of aerospace industry, power generation parts, high-accuracy machining, moulds, dies and styling centres.
Avijit on October 12, 2022
The range of big-sized vertical lathes VERTIGO represents the new reference point of the sector. FPT decade-long planning and technological experience in manufacturing big-sized hydrostatic borig machines , finds a new implementation in the turning, milling and grinding technology of big mechanical components.
Longitudinal | mm (in) | |
Cross travel | mm (in) | |
Vertical travel | mm (in) | |
Feed rate | mm/min (ipm) |
The range of big-sized vertical lathes VERTIGO represents the new reference point of the sector. FPT decade-long planning and technological experience in manufacturing big-sized hydrostatic borig machines , finds a new implementation in the turning, milling and grinding technology of big mechanical components.
The result is a new family of machines offering solutions available for the first time on the market:
• Full hydrostatic movement of all axes (included the vertical movement of the beam W) with “active” oil cooling system;
• Clever hydrostatic thrust-bearing “tilter” for the table bearing and rotation with automatic unbalancing control of the loads to be machined, with adjustment data self-learning (Patent Int. Pend.);
• “Load control” device allowing constant maintenance of the geometry and stiffness of the table according to the loading condition changes, by means of a hydrostatic system with “active” preload (Patent Int. Pend.);
• Turning spindle movement transmission device with hybrid gearbox (planetary+parallel) and high torque and liquid-cooled built-in motor;
• Dual Drive type, dedicated high stiff transmission system of C axis with complete backlash compensation and with very high bidirectional dynamics (deriving from the big-sized table of FPT boring machines);
• Direct Drive kinematic system of the milling spindle. This solution manufactured for years by FPT for its boring machines, provides an in-axis power transmission to the spindle, without mechanical gear systems, through high torque liquid-cooled built-in motor. The advantages are certain in terms of stiffness and kinematic efficiency, with cancellation of wear and heating of the mechanical parts and subsequent optimization of milling accuracy;
• X axis movement (saddle-ram movement) with double pinion, rack and Dual –Drive management. It allows an improvement of the stiffness and accuracy performances achieving results that cannot be compared with the traditional screw transmission;
• Active compensation of the machine geometry able to maintain the constant trim of the structures in all positions of the moving masses in the working field.
The scientific development and FPT technological research, at the disposal of all its customers throughout the world, grant competitive and absolute advantages which are synonyms of success.
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